Description Bulk truck loader

The bulk truck loader forms the interface between storage in bigbags/FIBCs and the transport of powders or granular materials by bulk truck.

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The bulk truck loader enables the controlled discharge of products from bigbags/FIBCs, control sieving (from approx. 300 micron mesh) and dust-tight loading into a bulk truck, bulk tanker or silo truck.

Application bulk truck loader

The bulk truck loader is suitable for all products that can be conveyed in a screw conveyor. In particular for various hygroscopic and dust-sensitive powders, including:

    • Powders such as flour, meal and additives
    • Granular materials
    • Pellets
    • Potato starch in various qualities
    • Maize starch, tapioca starch and derivatives
  • Sieving with a rotating screen with fine mesh from approx. 300 micron is widely applied for the control of the delivered product on contaminants and agglomerates. Where larger agglomerates are acceptable, a single or double deck vibrating screen can be installed.
  • To ensure that no metal particles remain in the product, rotating magnets can be applied and metal detection is also possible.

Video of the bulk truck loader

Specificaties bulkwagenvuller

Capacity From 50 to 100 m³/hour effective (indicative)
Bulk density From 200 to 1.500 kg/m³
Temperature Ambient
Discharging from Bigbags/FIBCs or other packaging
Cleaning Dry cleaning and wet cleaning with (high pressure) water
Transport Fixed installation or easily movable or transportable on a truck
Electrical supply Minimum 80 Ampere with slow fuse
Grounding All components are grounded
Magnets Particle size of iron (Fe) that can be captured: max 30 mm, min 10 μm
Food safety The silo truck loader complies with EN-1935
Dust Due to the dust-tight connection and optional dust extraction system the surroundings remain clean

Advantages bulk truck loader

The conversion of packaged bulk solids into bulk tanker trucks is flexible and relatively low in cost. Jansen&Heuning has many years of experience with bulk truck loaders.

  • Dust-tight
  • Food safe
  • Safe for operators
  • Movable on and between locations
  • Complies with all legal requirements and customer specifications

Versions and accessories

Jansen&Heuning has built and supplied many of these bulk truck loaders, but no two installations are identical. Customers can have their specific requirements realised without increasing delivery time.

  • Connection to bulk trucks with a rubber sealing slab or telescopic loading bellows for dust-tight loading
  • FIBC unloading station with external vibrators for optimal discharge, also for difficult-flowing materials
  • Screening installation:
  • Rotating screen with mesh from approx. 300 micron for control sieving
    • Vibrating screen with mesh approx. 5 mm for coarse separation of agglomerates or foreign particles
    • Rotating magnets for capturing steel contaminants
  • Metal detection
  • Relocation:
    • Mobile version for flexible use at one location or between different locations
    • Fixed installation
  • Height adjustment for transport over public roads on a semi low loader
  • Dust filter with optional rotary airlock or collection bin for discharge of captured dust
  • Suspension frame for FIBC allowing the forklift to leave immediately
    • Available in single or duo configuration
  • Material for product-contact parts: powder-coated steel, stainless steel 304 or stainless steel 316
  • ATEX version (internal zone 20, 21, 22 and external zone 21 and 22)

Are there other requirements? Jansen&Heuning will most likely be able to fulfil them.

Contact

For more information or a tailored quotation, please contact Jansen&Heuning:

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